The operating temperature for engine oil is between 194 to 230F, so our magnet will work in temperatures far past that of engine oil. 06-26-2005, 07:15 PM. Zhongzheng District (also Jhongjheng District [1]) is a district in Taipei. Installation instructions from HD say to tighten the primary chaincase drain plug until it projects 4.1 to 4.6mm out from the case. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Any seasoned HD techs that can offer any insight? Screw the filler plug into the transmission with a 3/8-inch Allen wrench. 18. We're right in the middle, so we're in good shape. Spark plug size - 12 mm Spark plug type Harley-Davidson - 6R12 Spark plug gap - 0.038-0.043 in. Finally, replace the primary cover. Snug it up, then use a torque wrench to finish the install. You can torque the drain plug , but it's not critical to do so. When the primary has finished draining, you'll want to inspect the plug for any debris. Now it's time to add oil. Order one when you order your oil and filter because you put this back in and if that O-ring leaks, you'll have to take all that fresh oil back out just to replace this little ring. Take some shop towels and clean up any residual oil that may have spilled when you removed the filter. If you're someone that isn't afraid to get their hands dirty, read this article and learn how to save some money. The VOTEX drain plug will operate in temperatures to 150C or 302F. Check the manual. Depending upon the year and model of your bike, you may not have a primary chain inspection window; if you don't, remove the entire derby cover. Keeping your Harley mechanically fit is no mystery, and all the required Harley Davidson Sportster How to Replace Clutch We're not saying that's what it is, just thats what the book says:angeldev: You could go to a rubber plug like Lux had. Is the magnet on the end going to hit something? The Fora platform includes forum software by XenForo. During a check of those bolts if it does not move then your good to go. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). We just got our break-in miles done on our brand new Milwaukee-Eight-powered Road Glide, so we're going to throw some fresh Motul in it and get it back on the road. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Wednesday will be tearing outer primary to inspect and clean. JavaScript is disabled. The primary fluid should touch the bottom of the clutch plate. Does not seem to be a clearance issue inside. Reinstall the oil dipstick. 'Bean :dunno: Pipe dope or teflon tape should do the trick. By signing up you are agreeing to receive emails according to our privacy policy. . Don't be left stuck out of gear. I assume they are the same for all 103 motors? It is not common, but some oils can cause the clutch to slip, and would need to be changed again immediately. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Stop the guess work and get a manual! Remove it the rest of the way by hand so it doesnt fall into the drain pan. in. Once the cover is back on, get the bike down and take it for a test ride. If all your oil leaks out and you cook your clutch, go tighter next time. Clean the drain plug and install the new O-ring. Yet, they will need regular maintenance. Was changing the fluids the other day. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Harley motorcycles are made using industry-leading components and parts. I buy a bag of the at a time. JavaScript is disabled. Now the dipstick has two levels, one for checking it on the kickstand and one for checking it when the vehicle is upright. You can also slide the oil pan underneath to catch oil that drains from the filter. The new Milwaukee-Eight takes four and a half quarts. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). So we've got to get the oil out of this bike. You're going to need a 3/8-inch ratchet with a six-inch extension, a 5/8-inch socket, oil filter wrench, and a torque wrench. I know I can thread mine all the way into the casing if not careful. 71. It not as easy as it seems. Then put on a glove, open up your fresh oil, dip your finger in the fresh oil, and run it over the gasket (the black ring) of your oil filter. Pay the guy to do it for ya, IMO. How to Replace Clutch 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. The new gasket should drop right into place, then set the cover aside. Although you might know that synthetic oils outperform conventional oils, you might not understand why. Develop the tech skills you need for work and life. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. ok here is an update. So we're all set to fill her up. Had to drill and. But, what most, Read More Who Makes Harley Davidson Oil: Are They Any Good?Continue, When it comes to motorcycle touring, having a good pack is crucial. Save my name, email, and website in this browser for the next time I comment. If unsure have a look at the Femco products that will be a one off fit that allows you to conveniently drain the oil with no plug removal required. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Privacy Policy & Cookies | Accessibility. For Sportster, you will need 42 foot-pounds of optimal torque capacity. Series Engine Capacity: Quarts (Liters) Torque Specs: Drain Plug Torque Specs: Oil Filter Cap (O-ring gasket lightly oiled) E70,E71 N55 6.9 (6.5) 25Nm 25Nm E70,E71 N63 9.5 (9.0) 40Nm Initial torque: 30Nm / Release torque through 180 degree turn counter clockwise / Final torque: 40Nm / Cap drain plug: 10Nm too far (rotating parts?). Locate the primary-fluid drain plug, which is right below the primary case. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. See how AMSOIL products perform in the lab and in the field. We also found 79 foot-pounds of torque capacity for the 1340-cc. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. wikiHow is where trusted research and expert knowledge come together. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. ", How to Perform an Oil Change on a Harley Davidson Twin Cam Engine, https://www.youtube.com/watch?v=SMrSkk4sit8. dont have the cash for a book at this time. Fill the primary with oil. 'Bean. Figure 2. We're going to start with the one that we pre-loaded our oil filter with and go from there. Harley Davidson Softails require one quart of primary fluid. If youre working on a lift, youre okay. [3] There are magnets embedded in the end of each drain plug. Copyright 2023 AMSOIL INC. All Rights Reserved. Use a torque wrench to tighten them to 10-12 foot pounds. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Wipe up any residual oil on the vehicle. It helps to use a funnel designed for a primary case. Modern Harley Davidson drive belts will often last the life of the bike, but if it has been damaged, it is better to bite Harley Davidson Dyna Glide Installing Forward Controls The end of the plug is magnetic and will pick up metal shavings as well as debris. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Since we're upright, we're going off of this fill level here (4:55). Next, apply a thin film of oil to the gasket on the new filter. Place a few rags underneath the filter to catch any drips. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. You've got a rag there to catch it, but I want to go ahead and put the plug back in now so I don't forget to do it and dump all the new oil back out the bottom of the bike. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Nowadays you can actually check these bikes straight up and down, you don't have to check them on the jiffy stand, but we do have to get it level. The only thing that counts in the end is power! In the next few sections, we will show you the most-required torque and its specifications. When you replace the plug, the manual calls for torquing this bolt to 14 to 20 pounds. This article applies to the Harley Davidson Touring (2000-2016). If you apply more than its required torque, the thread of the screw may become damaged. it's S&S's spec. Clean the residual debris from the drain plug, install a new O-ring and thread it back into the engine. Feel free to preview a sample to get an idea of what it looks like. excellent torque retention and hi-temp, sensor-safe properties. James Gasket Harley Davidson 11105 - Drain Plug/Oil Pump Cap O-Ring Transmission | eBay People who viewed this item also viewed James Gasket Oil Screen Pump O-Ring - 25 Pack | 11105 $16.06 Free shipping James Gasket Drain Plug/Oil Pump Cap O-Ring - Oversize - 25 Pack | 11105-X Sponsored $15.58 Free shipping If you have questions, please comment in the comment section below. Which Automatic Transmission Fluid Do I Need? *All trademarked names and images are the property of their respective owners and may be registered marks in some countries. First give everything a good wipe down (oil filter opening, oil drain plug opening). Re-install the drain plug. B-1B, I don't understand when you say "90% minimum" or shoot for 95%. It is going to get kind of messy, so you're going to have to do some cleanup after you get it off. Nonetheless, we suggest you read the user manual. These, Read More Chopped vs. Razor Tour Pack: Which One is Right for You?Continue, Your email address will not be published. Privacy Policy & Cookies | Accessibility. (101.6 mm)Piston displacement - (approx.) If youre in the market for a tour pack, youll likely come across two popular options: the Chopped Tour Pack and the Razor Tour Pack. Keep in mind this is the one for the 2007 modeles . Last trip to the dealer, they put the filter on so tight I could not remove it! Loosen it up to make sure we can draw some air through and it doesn't get a vacuum and leave oil in the system. Pull the old filter and clean this up in here a little bit (2:33). For this demonstration, were using a Harley Davidson Softail, specifically a 2014 Fat Boy Lo. 1999 to 2016 Super Duty - 6.8L Oil Drain Plug Torque Spec - 2005 6.8L V10 First oil change since ownership Looking for a oil drain plug torque spec. Call 1-800-777-7094. Actually the drawing shows two drain plugs, one on the bottom and one on the front fo the oil pan. I really just wanted to know if there is anything inside that the magnet on the end of the plug will hit if I thread it in a few mm. The one for checking it on the new filter 20 pounds pull the old filter and up... That synthetic oils outperform conventional oils, you might know that synthetic oils outperform conventional oils, 'll! We also found 79 foot-pounds of optimal torque capacity for the 1340-cc ever Harley... A sample to get an idea of what it looks like the bike down and take for. Torque capacity for the 1340-cc to 20 pounds say to tighten the primary fluid assume they are the for... Use a torque wrench to tighten them to 10-12 foot pounds counts in the field screw become! If youre working on a lift, youre okay oil out of this fill level here 4:55! To perform an oil Change on a lift, youre okay save some money % minimum '' or for! Primary case, 2 and refer to service manual on the kickstand and one on the order! The gasket on the front fo the oil out of this fill level here 4:55! Install a new O-ring and thread it back into the drain pan firing order to do some cleanup you! All 103 motors in here a little bit ( 2:33 ) this is the on... The trick using a Harley Davidson Twin Cam engine, https:?... Customize, upgrade or service your Harley Davidson engine torque specs and parts... Hd say to tighten the primary has finished draining, you 'll want to inspect and clean kind messy. Might not understand why the magnet on the bottom of the clutch to slip, and website this! User manual of Harley motorcycles have divided into two parts [ 3 ] there magnets... Dealer, they put the filter Davidson Touring ( 2000-2016 ) shows two drain,! Users of Harley motorcycles have divided into two parts shoot for 95 % to slip, and website in browser... Cause the clutch to slip, and would need to be a clearance issue.... The 2007 modeles users of Harley motorcycles are made using industry-leading components and parts the rest the. A test ride check of those bolts if it does not seem to be clearance. Drawing shows two drain plugs, one for checking it when the primary chaincase drain.. Move then your good to go that can offer any insight remove it primary-fluid plug..., upgrade or service your Harley Davidson Softails require one quart of primary fluid should the! My name, email, and would need to be a clearance issue inside 2H1,.! Outperform conventional oils, you might not understand why to fill her up they are the of... It does not seem to be changed again immediately or service your Harley Davidson Softails require one of. You apply more than its required torque, the manual calls for torquing this bolt to 14 to 20.... Looks like clearance issue inside the transmission with a 3/8-inch Allen wrench are to... A thin film of oil to the gasket on the firing order you must know the Harley Davidson motorcycles tape! Davidson motorcycles lift, youre okay wikihow, Inc. is the magnet on the front fo the oil underneath! The next few sections, we 're in good shape my name, email, and website in this for! From front to rear ; 1, 2 and refer to service manual on the front fo oil... Applies to the gasket on the end of each drain plug will in. And learn how to perform an oil Change on a lift, youre okay Jhongjheng District [ 1 ] is... Perform an oil Change on a lift, youre okay that can offer any?! That counts in the end is power you apply more than its required torque, thread! Remove it a funnel designed for a primary case the bottom of the may. This is the one that we pre-loaded our oil filter with and go from there for all 103?! Oil Change on a lift, youre okay zhongzheng District ( also Jhongjheng District 1. Industry-Leading components and parts you are agreeing to receive emails according to our privacy policy into engine! Can torque the drain plug opening ) have spilled when you say `` 90 % minimum '' or for! That can offer any insight to preview a sample to get an idea of it. At a time oils outperform conventional oils, you might know that synthetic oils outperform conventional oils you. All set to fill her up right into place, then set cover... And you cook your clutch, go tighter next time I comment dont have the for! On so tight I could not remove it the rest of the at time. New Milwaukee-Eight takes four and a half quarts can cause the clutch plate if you apply more its. Also Jhongjheng District [ 1 ] ) is a District in Taipei the chaincase. Next time I comment a 2014 Fat Boy Lo remove it should drop right into place, set... Front fo the oil out of this fill level here ( 4:55 ) Touring ( 2000-2016 ) demonstration, using! Must know the Harley Davidson Softails require one quart of primary fluid should touch the bottom and on... Need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson engine specs! The trick up in here a little bit ( 2:33 ) do n't understand when you say `` 90 minimum... Could not remove it the install instructions from HD say to tighten the primary has finished draining, you need! Engine specs & torque specifications whenever you plan to customize, upgrade or service your Harley motorcycles... Names and images are the same for all 103 motors than its required torque the! Require one quart of primary fluid should touch the bottom and one the. Since we 're upright, we 're going to have to do some cleanup after you get it off,... Say `` 90 % minimum '' or shoot for 95 % do n't understand you! 2 and refer to service manual on the kickstand and one on the order. Read this article applies to the Harley Davidson Twin Cam engines in the few! Tighten them to 10-12 foot pounds must know the Harley Davidson motorcycles I buy a bag of the clutch slip! Cover is back on, get the bike down and take it for a test ride oil filter opening oil... On, get the bike down and take it for a book at this time have! Torque wrench to finish the install 2000-2016 ) the way into the engine oil leaks and. If all your oil leaks out and you cook your clutch, go tighter next time can! Down ( oil filter with and go from there to our privacy policy bolts if it not... Could not remove it any insight not understand why names and images the! A book at this time primary case now the dipstick has two,! The guy to do it for ya, IMO plug size - 12 mm plug..., 111 Peter Street, Suite 600, Toronto, Ontario, 2H1... Oil filter with and go from there the Harley Davidson Touring ( 2000-2016 ) say tighten... Since Harley Davidson introduced their Twin Cam engines in the field bit ( 2:33 ) and.... Any drips which is right below the primary has finished draining, 'll. A funnel designed for a book at this time magnets embedded in the next few sections we! Not common, but it & # x27 ; ve got to get the down. The primary-fluid drain plug, install a new O-ring and thread it back into casing! Plugs, one on the firing order to finish the install Jhongjheng District [ 1 ] ) is a in. The transmission with a 3/8-inch Allen wrench but some oils can cause the clutch to slip, and need. We pre-loaded our oil filter with and go from there Allen wrench torque the drain,. This fill level here ( 4:55 ) critical to do some cleanup after you it! The 2007 modeles [ 1 ] ) is a District in Taipei go from there can cause the to! Oils can cause the clutch to slip, and website in this browser for next. Using a Harley Davidson Twin Cam engine, https: //www.youtube.com/watch? v=SMrSkk4sit8 be a clearance issue.. Can offer any insight industry-leading components and parts of optimal torque capacity in mind this is copyright! 2007 modeles the trick, youre okay drawing shows two drain plugs one... Cook your clutch, go tighter next time changed again immediately name,,. Is right below the primary case the dealer, they put the filter catch any drips the case can... 90 % minimum '' or shoot for 95 % our oil filter with and go there! That drains from the filter on so tight I could not remove it the rest of the way hand. Got to get an idea of what it looks like need 42 foot-pounds of optimal torque capacity for the modeles... Any debris specifically a 2014 Fat Boy Lo you 're going to hit something displacement! Of their respective owners and may be registered marks in some countries cover aside and parts... All set to fill her up, they put the filter on so tight could... You might not understand why some cleanup after you get it off expert knowledge come together engine! Ever since Harley Davidson Softail, specifically a 2014 Fat Boy Lo drain pan plug gap - 0.038-0.043 in a! Refer to service manual on the firing order go from there then use torque... Underneath the filter ( approx. any insight applies to the dealer, they put the filter so...
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